From the shop floor to a smart factory. Without starting from scratch.
Your production lines generate millions of data points every shift. Most of it goes nowhere. We turn that data into systems your floor team will use, predict failures before they happen, and modernise the Plex or SAP setup underneath. Without starting from scratch.
The problem most manufacturers face today.
You run a $50M to $500M operation on a 15-year-old ERP that nobody wants to touch. Plex holds your production data, your supply chain logic, and your compliance records. But it was built for a world before the cloud and before AI.
Your supply chain is a black box. Quality control still relies on sample checks instead of cameras. Maintenance is reactive. You fix machines after they break, at $47,000 for every hour the line is down.
The big consulting firms quote $5M and 18 months for a "transformation roadmap". You do not need more strategy. You need an engineering team.
Deep Plex experience, AI built for real use, and a team that has actually been on a factory floor.
Four things we build for the floor.
We move your Plex setup to the cloud, piece by piece, with no downtime. We build the custom extensions, modern connection points, and the smaller systems your team actually needs around it.
We turn the data from your sensors into clear warnings. The model spots problems before they cause downtime, and flags quality issues before they leave the line.
We connect Plex, your factory systems, and your sensors into one view. Live dashboards for downtime, output, quality, and supply chain. Your team stops flipping between five screens to answer one question.
Schedule production around cleaner energy. Use less energy on the floor. Produce the carbon reports your auditors and customers ask for, automatically.
Three projects. Three problems solved.
- Plex by Rockwell
- SAP integration
- SCADA / OPC-UA
- MQTT · IoT Hub
- Ignition (Inductive)
- PyTorch
- TensorFlow
- AWS SageMaker
- Snowflake
- Databricks
- Kafka
- Grafana
- AWS · Azure
- Kubernetes
- Terraform
- GitHub Actions
- Datadog
Ready to engineer your industrial future?
Tell us what you're building and we'll tell you, honestly, how we'd approach it. We read every message and reply within one business day.